BRIGHTSTAR
PROTOTYPE CNC CO., LTD
+86 199 2656 6592
EN
The relationship between equipment and product quality
Product quality is crucial for Brightstar to maintain its market position. Our company utilizes advanced Zeiss testing equipment and spectrometers to conduct comprehensive and thorough product testing. All test data is accurately recorded and analyzed by our system to ensure consistent and stable product quality, It is because of these demonstrate outstanding capabilities that setting us apart from our competitors.
The performance of our equipment is essential to our production process, as it directly impacts the quality of our products. There is a synergistic relationship between the two, as high-quality equipment enables us to retain process control and parameter stability during production, resulting in consistent and stable product quality.
Quality Policy
Focusing on customer demands and continuously deliver quality products.
Quality Control System
ISO 9001:2015 quality management system certification
Critical Link of Quality Control
Sampling standard
MIL-STD-105D
Incoming material inspection
All raw materials are subject to material and size inspection before storage.
Process control
·First piece FAI
·Real-time self-inspection by operators
·IPQC inspection per shift (2 hours/time)
Inspection and measurement
·Dimensional accuracy inspection (calipers, micrometers, CMM, etc.)
·Surface roughness inspection
·Geometric tolerance inspection
·Functional test (such as assembly test)
Product Abnormal Handling
·24-hour quality feedback response
·8D report closed-loop processing
·Continuous improvement measures
·Regular review of quality goal achievement
·Implementation of PDCA cycle improvement
·Employee quality awareness training and skill improvement
Production Process Management
We have established a comprehensive quality control system to ensure that every CNC-machined part meets requirements.
Pre-processing: Raw materials are rigorously inspected to verify material grade, chemical composition, mechanical properties, and other indicators to ensure they meet quality standards. Drawings are reviewed for process quality, and detailed processing procedures and quality control points are developed.
Process control: Operators conduct first-article inspections and routine checks of processed parts every hour, using tools such as vernier calipers, micrometers, and dial indicators to measure dimensions. Online inspection equipment is used in key processes to monitor processing dimensions in real time and adjust processing parameters promptly.
Post-processing: Finished products undergo full-dimensional inspection using high-precision testing equipment such as Zeiss CMM, optical projector, and roughness tester to comprehensively verify part dimensions, form and position tolerances, and surface quality. Inspection data is automatically archived for traceability.
Why Choose Our Equipment Capabilities?
Capacity Guarantee
100+ CNC equipment cluster layout, supporting 24/7 continuous production.
Visualization of quality inspection process and testing capabilities.
Flexible Adaptation
From prototype sample making to million-level larger orders, flexible allocation of equipment resources, shortening delivery cycle by 25%.
Technical Collaboration
The engineer team provides value-added services such as process optimization and fixture produce to help you reduce costs and increase efficiency.
Core Production Equipment
5-axis Machine Workshop
CNC Workshop
Sheet Metal Workshop
Swiss Machining Workshop
Lathe Turning Workshop
Vacuum Casting Workshop
On Demand Manufacturing Service by Brightstar
Let’s connect today to start your production journey
