BRIGHTSTAR
PROTOTYPE CNC CO., LTD
+86 199 2656 6592
EN
5-axis Machining Service
In our factory, there are 12 units of DMU 950 and Hermle 5-axis machining equipment, which have held significant advantages in the field of precision machining. Equipped with a ruby probe automatic compensator, they can monitor the movement state of each axis of the CNC machine center and the tool position in real-time during the machining process. When the machine tool has slight deviations due to factors such as thermal deformation and mechanical wear, the ruby automatic compensator can quickly capture these changes and feed back the deviation data to the machine control system. The system then makes precise adjustments to the tool path or coordinate axis position according to the preset algorithm, ensuring that the machining always maintains a high-precision level.
5-axis Equipment Parameter
| Maximum stroke: | 950*850*650 mm |
| Rotate speed: | 20,000 rpm |
| Maximum workpiece size : | 1200*1040*650mm |
| Machining Accuracy: | ±0.01/100mm |
Experience How Our Expertise Performs
These devices have excellent dynamic response speed and precise trajectory control, and can easily handle machining problems such as hard materials and complex cavities. From precision transmission components in the automotive industry to the new energy field and core structural parts of robots, all can be efficiently machined through five-axis CNC technology, greatly shortening the production cycle. At the same time, the high-rigidity structure of the equipment ensures the stability of the machining process, and combined with the optimization ability of our professional team, we can further balance the production efficiency on the premise of ensuring the surface finish of products and reduce manufacturing costs for customers.
3+2 Positioning 5-axis
Equipment parameter
Maximum stroke: 800*520*500 (mm),
Machining accuracy: ±0.01 mm/100 mm
3+2 positioning 5-axis is a compromise between pure 3-axis machining and full 5-axis CNC machine. Through positioning 3+ 2-axis machining, it is particularly advantageous for parts with multiple angles, polyhedrons, and primarily hole systems and flat surfaces, without the need for complex surface cutting. This is especially true in small-batch production where cost, efficiency, and precision are a key considerations.
Precision manufacturing, Perfection Delivery
In addition to advanced equipment, we also focus on the optimization and innovation of processing technology. The factory has an experienced and skilled team who conduct in-depth research on the properties of each material and the structural characteristics of each part to develop personalized processing solutions. We strictly adhere to ISO9001 quality management system standards, establishing comprehensive quality control processes and standard operating procedures at every stage to ensures we provide our customers with high-quality, stable products and services.
How to Choose a suitable CNC machining technology
Selecting CNC precision machining is a multi-objective optimization process. Engineers need to find a balance between part characteristics, equipment capabilities, production requirements, and industry specifications—especially when working with a one stop CNC Machining Service—to ultimately achieve precision compliance, optimal efficiency, and controllable costs.
Quantification and technical matching
To avoid process conflicts and ensure functional realization through forward-looking design, Brightstar needs to start from functional requirements, take practical, cost-effective, and process-oriented as the principle, and accurately match technical indicators and production feasibility.
01
Material properties
By deeply combining material properties, such as hardness, strength, toughness, and plasticity with CNC machining technology and optimizing the entire process from material selection, process design to post - processing, the multiple optimization of precision parts' dimensional accuracy, surface roughness and mechanical properties can be achieved.
02
Mass production
Preparations before mass production of CNC parts need to cover the entire chain of design➥ process ➥ material ➥ equipment ➥quality - cost ➥ plan. Brightstar ensures the smooth transition from single-piece qualified to batch stable qualified through trial production verification, systematic management and control, and emergency mechanism, and ultimately achieves the production goals.
03
Post-processing and assembly
In the early stages of part design, designers should consider the post-processing adaptation, the assembly path prediction, and the reserved space for inspection and maintenance. On the premise of meeting the functions, we can reduce assembly time and labor costs through structural optimization.
04
Manufacturing cost considerations
Design scheme directly affects the processing cycle, material consumption, equipment selection, process complexity, etc., which in turn determines the final cost. Balance functional requirements and manufacturing feasibility to avoid costs from getting out of control due to over - design.
05
Processing capabilities and resources
Design should follow the principle of prodcution friendliness and conform to the mainstream processing capabilities of supplier. On the premise of meeting the functions, the design should be easier to process, more material-saving, and more adaptable to conventional capabilities.
06
On Demand Manufacturing Service by Brightstar
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