Small batch verification in the product development stage

•Functional testing: When it is necessary to verify the structure, assembly performance or function of the product (such as the smoothness of the opening and closing of the electronic product shell, the motion compatibility of mechanical parts), a small number of samples can be quickly produced through vacuum mold re-molding to avoid excessive mold opening costs.

•Appearance verification: used to display the product appearance design (such as color, texture, surface treatment effect) for customer or market research feedback to reduce the risk of subsequent large-scale production.

Iterative optimization: In product design iteration, quickly copy the modified model to shorten the R&D cycle (such as multi-version testing of automotive interior parts).

 Small batch production needs

•Customized products: For customized orders (such as medical device accessories, special parts in the aerospace field), the batch production quantity is small (usually ≤100 pieces), the cost of opening injection molds is high, and vacuum mold re-molding is more economical.

•Short-term demand: Urgent orders or seasonal products (such as exhibition samples, promotional gifts) need to be delivered quickly, and the production cycle of vacuum mold re-molding (usually 1-2 weeks) is much shorter than that of injection molds (4-8 weeks).

Complex structures or special material replication

•Complex curved parts: For parts with complex curved surfaces, hollow structures or fine textures (such as crafts, toy models), silicone molds can accurately replicate details, while traditional processing methods (such as CNC) are costly or difficult to achieve.

•Special material simulation: Polyurethane (PU) materials can be used to simulate a variety of plastic properties (such as hardness and transparency of ABS, PC, PP) and other materials to meet specific performance requirements.